Production
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Airset Line A mixture of sand and resin binder are added to cope half of the mold. |
Airset Line Sand cores are placed in the drag mold. The core will form a hollow cavity in the casting. |
Airset Line The cope and drag are closed together to prepare for the filling the mold. |
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Airset Line Molten iron is poured into the mold at 2600° F |
2070B Disamatic 31.5” x 37.5” Flaskless, Vertically Parted Green Sand Molding- 260 MPH max for non-cored casting, 230 MPH cored casting |
2070B Disamatic A 3 ton ladle of molten iron is poured into the 15 Ton pressure pour furnace. |
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2070B Disamatic Cores are placed into the core mask to precisely set the core into the mold. |
2070B Disamatic Molten iron at 2550° F is poured directly from the pressure pour furnace into the top of mold. |
Monorail Shot Blast Cleaning Machine After the castings are poured and most of the sand is removed, the castings are loaded on the monorail |
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Monorail Shot Blast Cleaning Machine The castings exit the monorail clean and free from surface sand and core sand. |
Horizontal CNC Horizontal CNC milling center with 39"X, 33"Y, and 33"Z travel allows for full machining capabilities. |
Horizontal CNC Thread milling a casting. |
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Hydrostatic Testing All pressure vessels are hydrostatically tested at 2 or 2.5 times the maximum allowable working pressure. |
